
Section 6 The Selected Alternative Plan
EAA Storage Reservoirs Revised Draft PIR and EIS February 2006
6-28
Engines now operate at 720 RPM, but speed can be increased as high as 900
RPM.
Although horsepower increases with RPM, the maximum normally aspirated
design output is 200 hp per cylinder, or 1600 hp at G-370 and 1800 hp at G-372.
Unless horsepower requirements can be reduced by changing the pump
discharge design, the only way to have enough horsepower is to turbo-charge the
engines at both pumping stations. Turbo-charging this type of engine allows 280
to 350 hp per cylinder to be produced. An engine turbo charging design should be
selected so the operational horsepower requirement is at least 50% of the rated
output. This means that in cases of low head differential between intake and
discharge, the flow might need to be restricted to create head and put enough
load on the engine.
Fairbanks-Morse (F-M) engines are capable of operating at 110% of the rated
output for a 2 hour overload period. F-M has verified that all F-M engines can
satisfy this requirement which is considered an industry standard.
Modified G-370 pump design as proposed by the pump manufacturer, Flowserve,
assumes a 10% increase in speed. Either changing the gear ratio or increasing
the engine speed could achieve this increase. Coordination with both F-M and
Philadelphia Gear will determine which change is more effective. The design of
the reduction gears, shafts, and power transmission components need to be
checked to see whether capable of handling the increased horsepower and
maintaining the recommended safety factor.
Engine modifications will require upgrades and changes in some auxiliaries. The
raw cooling water flow can likely be increased using the same pumps and
adjusting the orifices. The heat exchangers are believed to be the plate and
frame design, and it may be possible to merely extend their area and capacity.
The silencers may need to be upsized to handle the higher engine operational
level.
6.4.3.2.8 Backflow Prevention Modification Details
The original design of G-370 and G-372 used the control of a discharge chamber
as the only means of backflow prevention. However, the maximum EAA
reservoir depth of 12 feet makes it necessary to add both backflow control gates
and an arrangement for inserting stop logs or dewatering bulkheads. The
backflow gate and bulkhead system is needed to provide two means of backflow
prevention, a design requirement for cases when the pump discharge is located
below the discharge water maximum water level. A means for inserting stop
logs downstream of the backflow gates is needed to allow the backflow gates to
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